Stage One of making a fuse bead on the fusion machine – Heating

I rarely paid much attention to the concrete in my everyday life, except to determine whether or not it would be there to catch me if gravity decided to work. I knew that it came from a mixture of what I thought was dirt and water, and that it was used to build things like skyscrapers, bridges, and sidewalks. Little did I know that this “dirt” was actually cement, and that people’s lives depend on how well it was made.

One of the days I was particularly dirty from mixing cement samples for testing.

This summer, I had the incredible opportunity to work for a cement plant as a quality control intern, learning the chemical and physical components that goes into making cement. This internship was designed to further my knowledge in my degree program, forensic biology. Though the two seem unrelated, the education I received in my courses, both in the lab and in the classroom, proved invaluable to learning and utilizing the chemistry used to make cement. In return, working at a cement plant provided important lessons that I can apply for the rest of my life.

My first few weeks at the cement plant consisted of training and obtaining my miner’s certification through MSHA, the Mine Safety and Health Administration. I learned the layout of the plant, safety procedures, and how cement was made. This process has many steps, and each of these steps are tested and adjusted to ensure that the cement will be of good quality, as determined by the American Society for Testing and Materials (ASTM).

Stage Two – Mixing

Stage Three – Setting Into Molds

The Final Product

There is physical testing, which requires making and testing concrete made from the cement, and chemical testing, which is done to check the actual composition of the cement. I mainly focused on the chemical testing. I learned how to manipulate various reactions to gather information, something I did in my chemistry courses at ERAU. These results were actually recorded and used, so I learned how important thoroughness and accuracy is in real-world applications.

The materials necessary throughout the cement making process

The heating tower viewed from the cement silo

I learned how to work in a professional environment, and how important it is to be able to critically think and solve problems. It was an experience I enjoyed!