Halfway to Space

By Cooper Eastwood

This blog is an update to Cooper’s first blog: Aiming for Space with a Fully Reusable Rocket

Hi again! I am Cooper Eastwood, an Aeronautical Engineering sophomore and co-investigator of the Embry-Riddle Suborbital Reusable Vehicle. The whole world put itself on pause and everyone felt the effects. I know that at my home in Los Angeles many businesses and everyday workers have been forced inside due to the pandemic. Online learning, commerce, and communication became the new norm. I and many others have witnessed the whole world adapt and change in only a few months. Now almost a year later much has changed but the goal is always the same: to get to space cheaper and more often.

The Embry-Riddle Suborbital Reusable Vehicle (ERAU-SRV) team transitioned completely online during the summer period. Gaurav Nene and I stayed on task even in different parts of the country through video calls and scheduled meetings. Our small integrated team dynamic allowed us an easy transition as we can continue working diligently on the next steps of development whenever necessary. During this time, we submitted the lengthy and necessary documentation for unguided commercial suborbital vehicle launch approval at Spaceport America. We coordinated documentation with the FAA’s Office of Commercial Space Transportation (AST) and the New Mexico Spaceport Authority. Then in June 2020 we received the launch approval for a future date in 2021. We are taking our two-stage launch vehicle past the Karman line, or 100 kilometers, and to do so we need to launch from an FAA licensed facility. As New Mexico begins the process of allowing more frequent travel to their federal sites, the team will be at Spaceport America to observe the launch facilities and finally meet the ground support members.

Me manufacturing our sustainer fins on a CNC mill

To get the final funding we needed to finish the vehicle. The College of Engineering, the Undergraduate Research Institute, and Embry-Riddle’s Daytona Beach campus opened an opportunity for student projects to win grant funding by presenting in front of the Board of Alumni. Dr. Ron Madler, Dean of the College of Engineering, extended an invitation for us to further our research and break new ground with this brand-new alumni collaboration. We submitted a proposal to the board, bidding for a chance to present. This contained our preliminary design review, our FAA package, and the AIAA published technical report regarding our avionics. We qualified as one of the top three finalists and in under a week we made our presentation. Once the dust settled, we were awarded a grant to accelerate our work! With this new thrust of momentum and enough funding to purchase the rest of the booster stage, the next step in our engineering method was to verify our vehicle.

We required a launch test of our sustainer to accomplish six objectives: verify performance and our trajectory models, qualify the structural components, validate the recovery system, validate performance of telemetry, gain experience with pre-launch operations, and gain post-launch operations experience. After five days of integration we put the vehicle on the pad at Friends of Amateur Rocketry launch site in Mojave, California.

The ERAU-SRV sustainer takes flight!

On December 19th, 2020 at around 12:30 PM, the rocket was launched and experienced a recovery system failure at apogee which was addressed in a 35-page post-flight report. The sustainer surpassed its goal of 31,666 feet – exactly 6 miles. The vehicle was only partially recovered due to ballistic reentry, however we received two sets of flight data from our identical on-board computers. Every piece of the rocket was sifted from the sand, meticulously inspected, and documented. By finishing the in-depth report we completed five of our six objectives and proved that we could take the step forward on construction of the booster stage to launch at Spaceport America.

Recover and inspection of the rocket underway. We found parts to the GoPro, Spot Tracker, both AIM XTRA computers, as well as all the body components. Due to this inspection we found the root cause of the failure.

Immediately after our test we welcomed a new faculty advisor as well as a member of our team. Our previous faculty advisor Dr. Michael Fabian moved on to government research and Prof. Robert Gerrick, Mechanical Engineering Chair, took the role of our mentor. William Knoblauch, a Mechanical Engineering freshman, also became a member of our team by assisting in post-flight analysis and continuing testing research on flight critical hardware. We are in the process of accepting new members aiming to grow hands on experience with suborbital launch vehicles. As our vehicle and team grow, so do our hopes of surpassing our goals.

Gaurav (left) and Me (right) holding the sustainer right before placing it on the launch rail.

When the previous post left off, we were anticipating a trip to Portland, Oregon to attend the American Institute of Aeronautics and Astronautics (AIAA) Student Conference Region VI and present a 30-minute presentation on our avionics system at the conference. This was cancelled only a week before taking place in March 2020 and was postponed until the same time this year. Now after resubmitting the paper to a judge’s panel for review, it was accepted to the 2021 student conference at California State Long Beach and will be taking place in April.

Being a cross-discipline undergraduate research project gives us the opportunity to collaborate with a diverse group of engineers who can all contribute to space flight. As we expect many more space launches, the amount of experimental data gained per flight will be exponential. After a successful launch we will be calling on all students and as well as those considering enrolling at Embry-Riddle Prescott to form ideas, build hardware, and program experiments for the vehicle. These will all be taken to space, an environment that can be exclusively reached repeatedly only at Embry-Riddle. If you have a great idea and a goal, you really can get to space with the College of Engineering and the Undergraduate Research Institute’s backing.

Aiming for Space with a Fully Reusable Rocket

Hi, I’m Cooper Eastwood, a rising Sophomore Aerospace Engineer focusing in Astronautics. Throughout my first year at Embry-Riddle I was given the opportunity to construct a suborbital launch vehicle alongside Gaurav Nene. My story, as well as many other Embry-Riddle students, begins long before attending college. I have been on the journey to reach space since my early days of high school and my passion has brought me very close to my goal. Through the Undergraduate Research Institute’s backing and Dr. Michael Fabian’s support we are swiftly approaching a final launch date. Our project, the Embry-Riddle Suborbital Reusable Vehicle (ERAU-SRV) is centralized around the ideas of having as little oversight as possible, a small integrated team, and to radically change the way students pursue rocketry research.

Cooper (left) and Gaurav (right) working inside of the AXFAB machine shop.

The purpose of this research is to demonstrate the use of commercial propulsion and flight systems in a fully reusable launch vehicle for reliable low-cost access to space. The rocket, standing at 11ft tall, will be a testament to a cheaper and more frequent launch strategy than comparable commercial and university developed SRVs in its altitude range. Furthermore, the gross lift off weight of the rocket is projected to be only 50 lbs. and will reach apogee at 440,000 ft and reach a maximum velocity of Mach 5, pushing the limits for university level rocketry speed, altitude, and launch rate.

Here we are undertaking a new experience machining the very tip of the rocket out of titanium, the only part to be made of this rare material.

Nearing the end of the first semester the team invested weeks of testing for our onboard recovery and deployment system. This was pursued with the intention of establishing set up and take down procedures as well as a familiarity with the operations. These systems utilize barometric sensors, or atmospheric pressure sensors, to dictate velocity and ultimately deploy a parachute when the acceleration reaches zero. To test these systems in a controlled pressure environment we utilized the state-of-the-art technology in the Aerospace Experimentation and Fabrication Building (AXFAB) and the new Science, Technology, Engineering & Mathematics (STEM) building. After talking with professors and the EagleSat club, we operated the vacuum chambers located in both buildings to simulate high altitude atmospheric conditions. While referencing testing safety standards, we placed the battery and telemetric flight computer into the vacuum chambers and conducted more than thirteen tests over three weeks.

This is the inside of the AXFAB vacuum chamber with the electronics system on an improvised tray. This is where a majority of tests took place, assisted by the sensors inside which gave us pressure readings.

The data we gathered included: voltage outputs of two black powder ignition wires, barometric accuracy, programming and data quirks or anomalies, GPS signal lock strength and tracking, and gyroscopic orientation sensitivity. Both excited and confident with the positive testing results, I compiled our outcomes into an American Institute of Aeronautics and Astronautics (AIAA) formatted paper which was then published into their most recent journal. After the full paper’s submission, we were accepted to speak at the AIAA Region IV conference at the University of Portland and given thirty-minutes of stage time. We were looking forward to spending two days at this conference in late March and discussing our findings as well as our greater project ideas with our peers. However, this was cancelled due to COVID-19 and will be rescheduled in late 2020.

The purpose of making a procedures checklist is to cut down human error. This is especially useful for the day of launch because of anxiety, or what’s called “go fever”, can lead to detrimental mistakes. Sticking to a script and lots of practice is the best way to mitigate errors. Most corporations have entire teams dedicated to their operations; there they hammer out all the kinks in the road from construction to launch. Launch operations is vital to any rocket’s success, so we have started as early as possible to ensure a smooth launch and to maintain professionalism in the heat of the moment.

Our hands-on work was recognized with a photoshoot for investors. Here we are using a manual machine utilizing the skills learned with our time at AXFAB.

Our design had been completed in October of 2019 and we sent our manufacturing requests to AXFAB. This is where our aluminum components can be machined to AS9100 standards. Starting the beginning the second semester, we dedicated hours a day to work in AXFAB’s machine shop to help speed things along and adjust designs where necessary. Being a two-person team, we both had the knowledge and authority to request parts to be manufactured. Both us and Dr. Fabian believe in a small team approach to this work so we can easily streamline part alterations where necessary, without having to meet up and approve of every detail. With hours a day for a few months being dedicated to machine shop time we found ourselves learning tricks of the machining trade from Jared Vanetta, the machinist, in AXFAB. He has been integral in our manufacturing process as well as a mentor in our designs. The hands-on experience we got were unparalleled in any other classroom study and I found myself sitting in on a ME300 machine shop lab.

After discussions with Dr. Sensmeier and Dr. Fabian we incorporated our URI project into an official class: AE 399, a 3-credit course. It gives us an opportunity to finish the project on campus over summer while earning credit that counts toward our degrees. This was a great moment for us as our extracurricular time and effort spent was recognized by our professors and department.

The hands-on approach by professors certainly accelerated this project’s success. I find myself getting more interested in engineering every day and I hope to pursue this as a lifelong career. A note to incoming students; if you have a great idea and a goal, you can really go far with the College of Engineering’s dedication to their students and with the backing of URI.

Research Opportunity for Undergraduates in Autonomous Vehicles

by Andrea Gray

This past summer I was privileged to work as an undergraduate on a National Science Foundation funded research project at Wright State University. This research program was focused on autonomous vehicles and split up the 11 participants into 4 separate teams working on specific research and development projects under the general topic of autonomous vehicles.

I was on a team with another undergraduate student studying Electrical Engineering working on developing a forward collision detection and avoidance system in autonomous ground vehicles using LiDAR and IBM’s 90nm CMOS technology. As a Software Engineering student, the focus of circuit creation and design was not something I was familiar with, but luckily, I had a wonderful teammate and supervisor, along with the experiences I have had at Embry-Riddle, I was able to learn and be successful in my work.

LiDAR is growing in popularity with autonomous ground vehicles due to their ability to function in adverse weather conditions (comparative to a camera) and their recent decrease in cost. The 90nm CMOS, Complimentary Metal-Oxide Semiconductor, is being used along with the LiDAR because it is a low-power and low-space solution that can also produce the necessary performance needed to make rapid decisions for the system. This LiDAR system, being low-energy and high-performance, is a development that is highly valued in the autonomous ground vehicle field. While there are many teams performing research and development for systems such as this one, there is no system that has been adopted by commercial or professional companies as there is still a lot to be perfected in the systems and costs can still be too high. This is where our research shows its value, since LiDAR is rapidly dropping in price and our system is based on dependability, our final design and report should be very useful for others in the field after presented at a technical conference at the end of this year.

For the development of this system, we first designed the basic circuitry logic in MATLAB. This process was where I was able to take the lead from my previous MATLAB and Simulink experience and develop a basic functional forward collision detection and prevention system. From there, we exported the circuit into a software platform called Cadence. Cadence allows for circuit development that meets the specific specifications and functionalities of particular technologies per their manufacturer’s specifications. My teammate, being familiar with Cadence, took over the circuitry design while I did more research on issues that would need to be mitigated with LiDAR systems such as the detection of the return LiDAR pulse off of obstacles with poor reflectivity rates (i.e. matte black bar bumpers). My teammate navigated the complex Cadence design process, with my research inputs, and we were able to successfully create our final circuitry system for a forward collision detection and prevention system for an autonomous ground vehicle.

By the end of the 3 months, I had gained a large understanding of autonomous ground vehicles, their history, and their future. I produced a background report, multiple progress reports on the technology we designed with their setbacks and future plans, and I am currently working on the final report of the project, along with my teammate, which is planned to be published into a conference by the end of the year. Along with knowledge gained on the topic, I learned an immense amount about perfecting my time management skills, my teamwork abilities, and, a vital skill for engineers, the ability to create a professional technical report that is well-organized and well-written all while being completed under a strict time constraint. I am very grateful for not only this experience, but also for the knowledge gained during it and the knowledge I was able to utilize from my academic career at Embry-Riddle.

My Summer Internship as a Software Developer for Compassion International

This summer I got to intern with Compassion International as a Software Developer. The Software Engineering (SE) program at ERAU taught me a wide range of skills, so I didn’t really know where to start looking for internships. I applied anywhere and everywhere from large aviation companies to small tech startups. Along the way I realized that the things I had learned went far beyond just academics. While the SE program has provided me with the necessary skills to be prepared for industry, I have learned professional and interpersonal skills through communicating with professors and being an RA. I started to seek positions that would compliment that. I wanted to find something that combined the experience I have had academically with something community driven and people focused. That’s when I found Compassion International.

At the entrance to Compassion International in Colorado Springs.

Compassion is a Christian global non-profit ranked in the top 15 U.S. charities. Their goal is to sustainably release children from poverty. The organization is currently working in 25 nations (Bangladesh, Colombia, Kenya etc.)  with over 2 million children in the sponsorship program at 7500 centers. Compassion also partners globally with 11 countries (England, Australia, Italy, etc.) to provide sponsorship and funding. Sponsors can communicate via letters directly to their sponsor child and the funds they provide go straight to the church and Compassion Center that the child is a part of. Compassion Centers are in poverty-stricken communities and run by local church leaders where a child is fed, clothed, and educated. The goal is to support children in the program from a young age through college/trade school to help break the cycle of physical and emotional poverty.

Exploring Colorado

The role of the USA office in Colorado Springs where I was an intern, is to support the sponsors, children, and centers. This support includes everything from finance management and marketing, to IT infrastructure and data processing including development of education curriculum for each country and a technology system to allow safe communication between countries. I worked as a Developer on an IT team to build an internal application for the global programs and travel department. The team I was a part of does pair programming and Test-Driven Development, so I spent a good portion of the summer building automated user interface testing and working together with other interns. The classes that I had taken in Software Quality Assurance and Analysis and Design of Software Systems were so helpful during the project. It was exciting to know that while I was growing my skills professionally, the application I helped to build has tangible and real effects beyond my personal role at the organization.

Impact Session with the President of Compassion – Santiago ‘Jimmy’ Mellado.

The internship at Compassion was well rounded and amounted to more than just a job. Part of the program is a field visit so I spent a week visiting the Compassion Guatemala National Office and visiting the children there. The purpose of this trip was to provide us with context and into the work that is done in the field and how it relates to the daily office work in the states. In the US Office, I was poured into each week professionally and personally. I learned how work really is more than a title and a set of tasks. An effective workplace is one that cares as much about the person’s individual growth as they do about the progress they make. I was placed with a host family to live with as well as with a mentor in the organization to meet with weekly and seek professional and personal guidance. Each week we had “Impact Sessions” with the executives such as the current and former CEOs of the organization, the Vice President of Marketing and Engagement (formerly responsible for stuffed crust pizza at Pizza Hut), Vice President of Human Resources (instrumental in the formation of Blockbuster Video, Einstein Bros., and Boston Market). These sessions each week were to expose us to different life lessons and career paths and to learn from their incredible experiences. The program was also designed for the interns to become a close community. Every second outside of the office was spent exploring nearby cities and climbing Colorado mountains until we felt like a family.

A Compassion sponsor child watching as the intern team built his family a new house.
Visiting the home of a Compassion Family in Coba, Guatemala

I could not have imagined a better place to be an intern. ERAU provided me with both the personal and technical skills in order to succeed this summer.

Compassion Summer 2019 Interns after receiving news that we are one of the top 100 internships in the U.S.

Opportunities with Honors

I’m Alexis Hepburn from Lake Stevens, Washington. For the past three years at Embry-Riddle, I have devoted myself to engagement with my campus community through mentorship, leadership, and research. As an Honors Program student on the research track, I have been able to cultivate my newly formed skills as a future Aerospace Engineer. The Embry-Riddle staff and faculty foster an environment of academic rigor, engaging hands-on experiences, and the potential to grow personally and professionally. The Embry-Riddle family continually rises to the challenge of providing the optimal undergraduate career.

In the late spring of 2018, I contacted Dr. Daniel White in order to pursue a potential mentor relationship. His experience in electric propulsion both in industry and an academic setting supported and aligned with my longtime interests. Upon our first interaction, he encouraged me to visit his office so we could begin a research project of our own. I was amazed at his openness and enthusiasm to teach me the things that I’d been missing, having previously been solely dependent on scholarly literature. With his assistance, we began working on a single-stage bismuth fed stationary plasma thruster.

A stationary plasma thruster is a form of electric propulsion used most often on satellites for long duration missions. The fuel source is usually an inert gas which is heated to the point of becoming a plasma. The engine operates via energizing and ejecting the plasma with help from the Hall Effect, which describes the relationship between an electric and a magnetic field. 

Work station

After a few short weeks of preliminary work sessions filled with whiteboard ‘chicken scratch’, spreadsheet configurations, and computer-generated models, we were ready to submit our proposal to the Undergraduate Research Institute (URI). URI is an unparalleled resource for students because it allows them to pursue their research interests in a supportive and resource-laden environment.

3D Model of the assembled engine

The Embry-Riddle professors are confident in their students and therefore, Dr. White encouraged me to submit our preliminary design to the American Institute of Aeronautics and Astronautics (AIAA) national Energy and Propulsion Forum in August. Upon acceptance to this conference, I will now have the opportunity to present and publish my research among some of the industry’s leaders. I will have the context to grow my network, represent my university, and display my work among future colleagues.

One of the benefits to Honors Program students is that we are invited to apply for awards, fellowships, and scholarships through the National Collegiate Honors Council. This year, I was thankful to have been accepted as a 2019 Portz Interdisciplinary Fellowship recipient, where I will seek to address the potential improvements for miniaturized Hall thrusters for long duration satellite missions.

I owe much of my success and appreciation to my mentor, Dr. White, who has continuously gone above and beyond during the planning and development of this research. I would also like to thank the Honors Program Director, Dr. Boettcher for her continued interest in my success which was often delivered in well-timed encouragement and constructive critiques. Finally, this would not have been possible without the patience and diligence of the machinists, rapid prototyping lab technicians, research librarians, and the College of Engineering administrators.

Find me on LinkedIn at: https://www.linkedin.com/in/alexis-hepburn

Junior Year Studying Electrical Engineer at ERAU

As you may already know I am currently a Junior at Embry-Riddle, Prescott campus studying Electrical Engineering. Today I will go into the awesome classes I am currently taking to give you an idea of what to look forward to in studying this field of engineering.

First off as Electrical engineers there are many different areas of expertise to get into, which means that as an undergraduate you will get a little taste of everything. so whether you like power or not doesn’t quite matter yet because you will take a power class anyway. This serves to our benefit though as it allows you to better understand what you would personally enjoy as a career.

So as far as I have come today I am currently taking; Signal Processing plus the lab, Electronic Devices plus the lab, Math for engineers with physics, and Computer Science 1 (a.k.a. C programming). Although we have just started the semester I personally enjoy the Electronic Devices class the most, so that is what I will go a little in to depth with next.

In Electronic Devices we will be getting into electronic circuits, such as an Integrated circuit compared to Discrete components. We will also get into Amplifier frequency response, Diodes, Transistors, and Feedback systems, although there is so much more I can talk about this is just a brief description. (Note: if you click on the link to electronic devices, it will take you to Wikipedia, yes I know you may be skeptical about Wiki. but it has a diverse amount of knowledge about the subject so feel free to take a look).

The reason I believe I enjoy this class in particular is because it is taught in a top down design, meaning you see the big picture of each little component first so you can really see how everything comes together.

So Far So Good

Hello readers, if you do not know already I am a current freshman at Embry-Riddle Aeronautical University Prescott Campus, and in this blog i will be catching you all up on what i have done all year long in terms of classes, clubs, Air Force ROTC, and more. First off I am going for my Electrical Engineering degree, as well as being a cadet in Air Force ROTC and have so far enjoyed the beginning of my career here.

The first semester, the first semester was pretty difficult because of the transition away from home, but class wise i was not taking anything difficult. Basic classes such as calculus, history, physics, as well as engineering 101, and Air Force 101. These classes are the main classes you will most likely have. I did get home sick for a period of time, but eventually that passed and I got used to living at school. The things I have missed the most were my dogs and home cooked food.

After the first semester i began to realize, this is it, the real deal. So once the second semester came around, I was well prepared. This semester I have taken Calculus 2, Physics 2, Engineering 115 aka (MATLAB), Humanities, and Air Force class 102. Although i am still not into the difficult classes yet i feel more prepared then i was at the end of last semester. My roommates and I enjoy going to the movie theater on the weekends, hikes, and out to eat, there are plenty of great restaurants in town, i suggest going into town and exploring, they have some interesting stores.

Now throughout the year I have been involved in many organizations, and activities in town and on campus. This past weekend i went into town for a chalk festival, held annually, this event is awesome and lots of fun. I also participated in the human society’s dog walk on campus. I am also a part of AFROTC Honor Guard and have done many performance in town as well as out of town. If you plan on joining AFROTC I highly suggest joining one of the teams in Honor Corps, such as Sabre, Rifle Drill, and Honor Guard.

 

The campus is easy to navigate getting to class in about 5 min is really nice. One of my favorite pass times is going to the gym on campus, and hiking across the street.

Hopefully you enjoyed my blog, if you want any more information feel free to let me know.